Our Manufacturing

25,000+ MTAnnual production capacity
4Manufactured product lines
Cut-to-lengthWire and sheet processing
DankotuwaIndustrial Estate

How our products are made

Much of Sonic Steel’s manufacturing begins with wire. Imported raw wire arrives at the facility in coil form and, where required, is prepared in-house to the production diameter needed for the next stage. A 6.5 mm wire, for example, can be cold drawn to 6.0 mm before moving further into production.

From there, the route depends on the product. For wire nails, prepared wire feeds into the nail-making line, where each nail is cut and formed to the required length, with the head and point created as part of the machine cycle. BRC and GI welded mesh follow a different process: one direction of wire is positioned by the operator while the machine feeds the intersecting wire and completes the welding cycle, building the mesh panel intersection by intersection.

GI barbed wire is produced from galvanized wire, which is twisted and formed into the final fencing product. Alongside these manufactured lines, the facility also handles cut-to-length processing — including straightening and cutting MS wire rods and processing selected steel coils and sheets to required lengths.

These activities sit within the same Dankotuwa facility, allowing material preparation, manufacturing, processing, finished-goods handling and storage to remain closely connected. The result is a focused operation built around a defined range of wire-based products and steel processing services rather than an overly broad catalogue.

Factory process footage

Production in operation

Real footage from the Dankotuwa facility showing three of Sonic Steel’s manufacturing lines in operation.

Wire Nails Prepared wire moving through the nail-making process.
GI Welded Mesh Mesh production and welding inside the factory.
GI Barbed Wire Galvanized wire being formed into the finished fencing product.

Select photos from the facility

Main Sonic Steel manufacturing floor
Manufacturing floor 1Production and processing equipment
Sonic Steel manufacturing floor in Dankotuwa
Manufacturing floor 2Production equipment at the Dankotuwa facility
Production machinery
Wire processing machine
Wire coils
Wire stock
Finished welded mesh
Finished goodsWelded mesh staged as finished goods
Wire nail production machinery at Sonic Steel
Wire nail production

Products & services